Crane Mats

Crane Mat & Outrigger Pad Design

Outrigger and crawler loads spread to ground that can take them — engineered mat and pad design that stands behind your lift plan.

What this covers

A failed outrigger support stops a lift and can end far worse. We design crane mats and outrigger pads from the actual machine reactions and the actual ground — mat/pad sizing, bearing checks and clear on-site verification requirements, with reference to BS 5975:2024 and good practice.

  • Outrigger pad sizing from maximum reactions
  • Crawler crane mat and track-spread assessment
  • Ground-bearing capacity checks and settlement view
  • Timber, steel and proprietary mat options
  • Interfaces with excavations, services and slopes
  • On-site verification and inspection requirements

How we word it

  • Designs are based on stated machine reactions and ground information — assumptions are listed and may need site verification.
  • The lift itself remains the appointed person's plan; we design the support beneath it.
  • Subject to competent checking under the project temporary works procedure.
Crane outrigger load distribution and mat configuration design on timber crane mats

Typical deliverables

  • Mat / pad design calculations and sizing sketch
  • Ground-bearing check with stated assumptions
  • Verification requirements for site (what to confirm)
  • Register, permit and lift-plan interface notes

Information we need for an accurate quote

Partial information is fine to start — we will tell you what matters most.

  • Crane type, configuration and lift plan (if available)
  • Maximum outrigger reactions or crawler track pressures
  • Ground information — GI report, CBR/plate test, or best description
  • Crane position plan; nearby excavations, services or slopes
  • Proposed or available mat materials

Typical hold points & interfaces

  • Pad/mat position and bedding checked before crane arrival
  • Bearing verification (plate test where required) before first lift
  • Re-inspection after relocation or heavy rain

When contractors use this

  • A lift plan lands with big outrigger reactions and no pad design
  • A crane is set up near an excavation, slope or buried services
  • The appointed person wants engineered proof of bearing
  • Ground conditions are poor, made-up or unknown

Move this forward

Send the item, the programme date and what information you already have (drawings, loads, ground info, constraints). You will get a practical view on scope, approach and turnaround.

Related specialist platform: BRE470 Piling Mat Design


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Scope & competence note

Temporary Works Consulting & Design Ltd provides design, advisory, training and support services subject to agreed scope, competence requirements and project-specific information. Digital products, books, templates and tutoring support do not replace formal appointment, competent design review, independent checking, statutory duties or project-specific approval under the project temporary works procedure.

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Tell us the item, the programme date and what information you have. You will get a practical, honest response — not a sales pitch.

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